Vertical elevator modules Arsenal M

This system is designed for storing goods and materials with various sizes and weights, ranging from hardware products to small parts. The proposed system uses the principle of automated storage, which ensures the maintenance of operational records of stored material, the organization of its careful storage, as well as a high speed of issuance. Multi-tiered storage of materials allows you to significantly reduce the area of the building occupied by the warehouse.

The Arsenal M system uses the principle of “goods to people". The operator at the workplace gets access to all the goods stored in the system. Loading and unloading of goods and materials is carried out at the issuing station (window).

Warehouse management system — DEACON WMS software (English Warehouse Management System) is designed to automate the accounting of goods and materials and ensure control over the operation of any warehouse

The ARSENAL AS/RS system is designed to work with various types of cargo (warehouse items), for example: ·       

/ Small items (storage in pallets, crates, boxes);

/ Sheet material (storage on cassettes);

/ Profile rental (storage on cassettes);

/ Large-sized products (boxes, molds, punches, etc.)

The management of the ARSENAL AS/RS system is built on the basis of the DEACON system, and allows you to fully take into account not only address storage (with details from the article and quantity), but also the shelf life for perishable goods, statistics on requests, and the formation of an irreducible balance.

This system allows the ARSENAL AS/RS warehouse to be integrated with a transport system that can be implemented on:

/ Multi-way, self-loading, automated trolleys (TARARKA AGV and SAGV)

/ Automated conveyor systems of various types.

This system is designed for the storage of goods and materials with large sizes and weights, including for the storage of sheet and shaped metal products. The proposed system uses the principle of automated storage, which ensures the maintenance of operational records of stored material, the organization of its careful storage, as well as a high speed of issuance. Multi-tiered storage of materials allows you to significantly reduce the area of the building occupied by the warehouse.

Warehouse management system — DEACON WMS software (Warehouse Management System) is designed to automate the accounting of goods and materials and provide control over the operation of any warehouse.

This system is designed for storage of goods and materials with different sizes and weights:

/ tools;

/ hardware and fasteners;

/ archival documentation, etc.

The proposed system uses the principle of automated storage, which ensures the maintenance of operational records of stored material, the organization of its careful storage, as well as high speed of issuance

The minimal number of mechanisms and their simplicity reduce the likelihood of system failure, as well as reduce operating costs.

This system is designed for storing goods and materials of various sizes, weights (mainly metal and piece products) and articles. The proposed system uses the principle of mechanized storage.

Ambar S mechanized storage system will reduce the number of loading and unloading operations associated with the extraction of the necessary cargo and will increase labor safety, for example, in the case of installing the system next to production equipment.

Having a high capacity, the storage system occupies a minimum storage area.

Ambar P is a system designed to store and control the instrument. For this purpose, it is equipped with automatic control, accounting and access restriction systems. It allows you to organize personalized access to the tool in the workplace and monitor the use of the tool by staff.

The system is equipped with a BEACON WMS warehouse management system, a control unit, a personal access card reader, an electromagnetic lock unit and an optional RFID tag scanner.

Rogatnik mechanized storage system

This system is designed for mechanization of storage and warehousing of sheet metals with large sizes, weights and quantities at moderate productivity. The principle of operation of the system ensures the maintenance of operational records of stored material, the organization of its careful storage, as well as a high speed of issuance.

The Rogatnik mechanized storage system is a storage system with lifting consoles (tiers) for the storage of rolled metal sheets. 

The rolled metal is placed in a horizontal position on tiers, each of which is a row of support consoles. The consoles are located one top of the other and lean on each other through the end supports, thereby forming a useful storage volume.

The system is equipped with a module for the management and accounting of goods and materials and implements the address storage of sheet metal.

This design guarantees the operation of this system in a large temperature range of operation of the product.

The Runduk storage system is designed for accounting and mobile storage of tools: issuance and receipt, receipt and write-off, movement between departments with the ability to enter individual information for each tool.

The design of the system is specially designed to control the turnover of the tool, its ordered storage and electronic accounting. The access control system provides tool statistics in tabular form with the ability to sort:

/ by time;

/ by performer;

/ by instrument.

Optionally, for automatic accounting of storage and movement our equipment uses the technology of radio frequency identification of the instrument (RFID).

Deep shelving is advantageous to use for storing large volumes of various goods presented in a small assortment, with a long shelf life, as well as in conditions of sub-zero storage, where dense placement with the same temperature is required throughout the entire area of the room.

Advantages:

/ Economy The utilization factor of the warehouse area, can reach 70%

/ Low cost of construction, easy installation

/ Efficient usage of greater storage of goods on the shelves.

/ Long-term storage of goods

/ High stability

/ Fast payback

Mobile shelving systems are mainly used in refrigerator warehouses. Due to the use of mobile bases in the warehouse, there are only one or two passages between the racks, which allows you to use up to 95% of the area, thereby increasing the volume of stored goods and reducing the cost of cold production.

Advantages: 

/ Access to any storage address

/ Efficient use of warehouse space

/ The possibility of using warehouse equipment

/ Ease of inventory control

/ For shelving on mobile bases, it is also possible to use the shelving systems available in stock.

Mobile shelving systems are systems of racks on rails that consist of racks, electric motors, wheel sets and screeds. The MSS motion control system is carried out automatically. A manual control system is provided as a backup system. They are mainly used in refrigerator warehouses. Due to the use of mobile bases in the warehouse, there are only one or two passages between the racks, which allows you to use up to 95% of the area. 

Advantages: 

/ Access to any storage address by sequential rack shifting

/ Use up to 95% of the warehouse area

/ The possibility of using standard warehouse equipment

/ Ease of inventory control

/ The possibility of using existing shelving equipment on mobile bases.

The application area of gravity racks is extensive: chemical, pharmaceutical, food, cosmetic industry, refrigerator warehouses.

Gravity racks are designed for storing and processing products on pallets or containers of 800x1200mm (EUR pallets) or 1000x1200mm (FIN pallets) in warehouses, production and other premises.

Advantages: 

/ Optimization of the workspace.

/ Increasing the usable area of the room up to 90%;

/ High-speed cargo handling.

/ Allows simultaneous load and unload of goods in different zones.

/ Allows to control the quality and shelf life of goods.

/ Reduces the number of loading and unloading equipment used in the warehouse.

The control system is suitable for various areas: 

/ Offices -  It is used for storing documents, folders, boxes and storing things. They are usually used in archives, in company offices, in small warehouses, at home.

/ Racks with removable shelves are racks with a self-supporting removable shelf, installed in online stores, post offices. They are convenient for a huge nomenclature with manual loading. It is easy to change the shelf levels, reinstall the rack.

/ Archive racks - The racks move along the rails installed in the floor using a manual drive. Designed for storing archives, documentation, books, tools, parts, etc.

/ Shelving racks for small warehouses - They are designed for installation in commercial enterprises, in small warehouses. They are used for storing light cargo in the form of piece goods, goods in boxes and plastic containers.

/ Mezzanines on shelving racks - Mezzanine type shelving based on shelving racks that are used for efficient use of free space in rooms with high ceilings.

Advantages: 

/ Lightweight construction

/ Installation and dismantling is carried out without the use of special equipment

/ High speed of installation

/ Prompt access to the product in any section of the rack

/ Possibility of automation

/ Ease of inventory control

/ Low cost

Front racks are used in wholesale stores, warehouses with a large range of products and an irregular schedule of loading and unloading operations. Prefabricated cargo racks are also used in warehouses of online hypermarkets, construction bases (hardware, fasteners, repair parts) and small branches of the delivery service.

Advantages: 

/ Suitable for almost any type of goods.

/ Able to withstand a heavy load

/ It can be erected on any square.

/ Installation of front racks does not take much time.

/ Convenient access to products speeds up the process of processing and accounting of goods in the warehouse.

/ Complex warehouse equipment is not needed to work on the front racks.

We offer solutions for all types of goods from envelopes and boxes to irregularly shaped packages.

/ for the lowering of goods with mezzanine

/ for reception of goods

/ for distribution of goods

/ to build orders

/ for organization of flows for transportation to the warehouse

/ to solve specific tasks

Conveyor lines are mainly used in warehouse complexes and production:

/ Belt conveyors 

/ Roller conveyors

/ Accumulative conveyors

/ Vertical conveyors

/ Weight conveyors

/ Ball tables

We can install data collection stations in the conveyor lines - DWS - barcode reading, weight and size measurement, photographing and also sorting modules.We also provide integration and data exchange between our equipment and your control system.

For which areas it is suitable:

/ warehouses-refrigerators of the food industry;

/ for dairy, meat and fish industry;

/ agro-industrial warehouses;

/ warehouses of alcoholic beverages;

/ oil refining industry;

/ engineering industry;

/ any large storage facilities.

Advantages: 

/ Allows you to process the maximum number of SKUs with the greatest efficiency.

/ Integration with the production line is possible.

/ It is suitable, among other things, for cold storage, warehouses with high temperatures, explosive warehouses, for storing fragile dimensional cargo.

Our company offers radio shattles with a carrier platform for food products (fish, dairy, meat, tobacco), and this system has proven itself particularly well in refrigerator warehouses. This storage system can be suitable for the pharmaceutical industry, distribution centers, online stores and construction bases.

Advantages: 

/ Efficient compact storage system, high-speed loading and unloading system.

/ The risk of damage to goods and shelving equipment by loading equipment is excluded.

/ Increasing the speed of receipt of goods and their shipment from the warehouse.

/ Compatible with pallets of various sizes.

/ The depth of the rack can be up to 50 m.

/ Operating temperature conditions from - 30 C to + 45 C.

/ The productivity of the automated warehouse is up to 85 pallets per hour

ACCURACY AND SPEED OF ORDER ASSEMBLING

The system controls the circulation of goods in the warehouse, ensuring maximum accuracy and speed of acceptance and shipment of orders.

LESS STAFF MEANS MORE EFFICIENCY

The implementation of the system allows you to minimize manual data entry, increase the efficiency of employees, allowing fewer staff to perform more work.

HIGH REPUTATION

The system allows you to take the company to a new level: costs are reduced, the speed and quality of the company's work is increased.

TRANSPARENT CONTROL OF THE WAREHOUSE OPERATION

The system records all the actions of the warehouse staff, due to this there is a control tool that allows you to make both strategic decisions and manage at the operational level.

Advantages of using in warehouses and production :
/ Accelerates the order assembly process;

/ More efficient use of storage facilities;

/ Instant inventory;

/ Re-sorting, errors and losses are minimized;

/ The quality of customer service improves due to the rapid and error-free picking of orders.

System composition: 

/ RFID Reader;

/ RFID Tag;

/ Software.

The reader is engaged in generating and propagating electromagnetic waves into the surrounding space. This signal is received by an RFID tag, which creates a reverse signal which is received by the antenna of the reader, then the received information is decrypted and processed by the electronic unit. An object equipped with an RFID tag is identified using a unique digital code that is stored in the memory of the electronic tag. For example, you can get individual user data or the identification number of a particular product in a matter of seconds.

Advantages of the technology:

/ Overwriting, erasing, and adding information. 

/ There is no need for the label to get into the reader's focus. To get data from a tag, the reader does not need to be within its direct visual field. 

/ Memory capacity. An RFID tag, depending on the model, can store a very large amount of information in its memory, compared to a 2D code.

/ High mechanical stability in harsh conditions. The models of tags in casing were created specifically for working in harsh working conditions, they have a strong case, so they are difficult to damage. 

/ Wide operational range. The RFID chip has a remote range, allowing data to be read from a very long distance. 

/ Multi-purpose usage. RFID technology has a universal spectrum of action, in addition to the usual storage of information. 

/ High level of security. The unique number assigned to the identifier acts as a protection from the product being counterfeited.

System functionality:

1. Management of personnel access to the SUS and specific warehouse equipment.

2. Monitoring the status of the connected equipment.

3. Acceptance of goods and materials. Verification of compliance and correction of data.

4. Printing barcodes.

5. Tracking and configuring the localization of goods.

6. Simplification of the formation of warehousing tasks.

7. Simplification of the formation of tasks for moving materials.

8. Control over the parameters of materials during their movement in the production process

9. Full and partial inventory, as well as inventory adjustment.

10. Forming and sending tasks to employees for completing orders for acceptance and delivery of goods.

11. Optimization of order issuance processes.

12. Reservation when forming orders for delivery.

13. Using various vacation techniques: FIFO, LIFO, FEFO, FPFO

14. Logging of all operations with the SUS, including all warehouse operations.

15. Formation of reports on the status of the warehouse and warehouse operations.

16. The ability to integrate the system with an existing ERP system.

Annual tests included in the procedure of full technical inspection are carried out by the rack operator. This is a test of shelving structures for compliance with the characteristics stated in the passport. Under the influence of unfavorable environmental conditions, under a constant maximum recommended load, the metal can deteriorate its characteristics.

/ Partial technical examination.

Conducted by an employee of the maintenance service, certified for knowledge of GOST 55525-2017, at least once a week. 

/ Full technical examination.

It is conducted by a specialist certified for knowledge of GOST R 55525-2017, who has a confirmed qualification for the performance of the VIC, and is an employee of the shelf manufacturers or an employee of the testing laboratory accredited according to GOST R 55525-2017 in the national accreditation system

Our service department will carry out repairs and provide highly qualified maintenance of warehouse automated systems and wheeled vehicles. A flexible approach to the tasks of customers is expressed in a wide range of service plans.

Technological design is a set of measures aimed at developing the most effective workflow management system and relevant documentation. In the course of work, the calculation of areas of production facilities, warehouses and the preparation of plans for the equipment placement is carried out.

An important point where it becomes clear how the warehouse receives and processes incoming information from internal employees of the organization, suppliers and customers. So many disputes and misunderstandings arise at this stage of the warehouse operation. 

Composition of the analysis: 

/ Report on warehouse equipment

/ Report on the condition of the warehouse equipment

/ General report on the condition of the room (floor, walls, roof)

/ Report on lighting of warehouse areas

/ Report on fire safety and labor protection

/ Report on the adjacent territory, access areas

A single specialist or a group of specialists is needed at this stage. A logistics audit conducted competently has a positive effect — it covers all costs. After all, a warehouse audit is not just a detection of problems, but it also gives you a set of solutions based on analytics and calculations.

The basis for the selection of equipment is the capacity of the enterprise (the mass of processed raw materials) and the technological scheme of its processing with the designation of the sequence of individual operations and their modes. 

During choosing the equipment, preference should be given to automatic or continuously operating equipment. The basis for calculating the equipment is the assortment, the mass of raw materials, the performance of the department for each type of product, technological schemes for the production of each product type. 

The choice of auxiliary transport equipment is led by the rational organization of the production process in accordance with the main equipment. 

The selection and calculation of equipment is carried out for each type of product, this is what should be taken into account:

/ the minimum cost of working time; 

/ minimum overall dimensions or minimum occupied production area; 

/ minimum energy and material costs;

/ maximum possible load of the leading equipment;

/ maximum possible automation and mechanization of production;

/ the possibility of using special or universal equipment to produce a wide range of products. 

For universal productions, it is necessary to take into account the possibility of setting up common departments for the preparation of raw materials and the preparation of various semi-finished products for different departments. It is also necessary to take into account the energy intensity, overall dimensions. The section should contain the full technical characteristics of the machines and devices included in the line. It is necessary to give a summary table of electricity, steam, and water consumption at the end of the section. 

Warehouse Management System (WMS) – система управления складскими процессами в реальном времени. С помощью WMS информация о товарах, запасах превращается в производительный фактор, способный в короткие сроки повысить производительность труда и минимизировать затраты.

Equipment maintenance is a planned preventive maintenance of the technical condition of the equipment and the prevention of breakdowns. The equipment maintenance regulations are usually developed by the services of the chief mechanic and chief electrician based on recommendations from manufacturers. However, in some cases, the equipment maintenance regulations may be developed by a third-party organization (which may also be involved directly in performing maintenance).

Modernization of equipment, i.e. making changes to the design or replacing individual parts of technological equipment to change its operational characteristics to more desirable ones (for example, improving productivity, improving product quality, changing the primary materials used, reducing waste, increasing safety, and so on).

/ Used everywhere. 

/ Load capacity: 2.5-3.0 t.

There are models of special execution (made of stainless steel, with elongated, shortened or lowered forks).

/ Load capacity: 500-1500 kg.

/ The lifting height is 1.5-2.5 m.

They move with the help of human physical strength, lifting is carried out by a hydraulic system. The pressure in the system is pumped manually or by an electric motor.  

/ Load capacity 1200-2000 kg.

The battery is removable. Lifting forks can be carried out both with the help of physical force and an electric motor.

/ Load capacity: 2.0-2.5 t.

For distribution centers and large warehouses. Designed for continuous operation for 6-8 hours. They can come with a folding operator's fence and with a stationary fence. Models with fences have a higher speed of operation and are more efficient over long distances of transportation.

/ Load capacity: 1200-2500 kg.

/ The lifting height is up to 5.5-6 meters.

/ The most effective working height is up to 3.5-4.0 m.

There are models with a folding operator fence. There are models with a retractable mast, but they are very rare because of their high cost.

/ Load capacity: 1.5-2.0 t

/ Working heights with loads up to 12.5-15 meters.

They retain the nominal load capacity up to a height of 6.5-7.5 meters. The main cargo handling machine in RC and large warehouses is also used in stores with a Cash&Carry system. The operator's seat, steering, higher speed of lifting and lowering the load allows it to process the cargo flow in the warehouse more intensively. There are models of narrow-pass reach trucks with three-way cargo handling. The forks rotate 180° horizontally and move left and right, this allows the machine to simply move along the row and install pallets in different pallet racks without additional maneuvers.